Sheeter Machine
Brand: China Dayuan
Capacity: 25 tons per day

You can see some paper in sheet form and some in reel form. Sheet paper is produced by this sheeter machine. Developed with advanced technology from Germany and the UK, this machine offers high cutting precision and a reasonable curvature frame to keep the paper flat, greatly facilitating subsequent operations. With this machine, we have significantly improved our control over the quality of purchased paper and saved a lot of time. Previously, it took 2-3 days to get the paper we needed; now, we can internally cut it in just a few hours, reducing procurement time and increasing production time.

Cutting Machine
Brand: China Guowang

We have three cutting machines, two for cutting raw materials and one for finished products. Every cutting operator has a basic understanding of paper types: coated paper, offset paper, white card paper, whiteboard paper, gold and silver card paper, etc., and can distinguish weight: 250g, 300g, 350g. They also have a deep understanding of paper texture, especially for machine-packed boxes, where the direction of the paper texture is specified to improve the machine run rate. For boxes that need to be laminated, like the one of our wine box, the front and back need to have the correct texture orientation to prevent cracking during the punching process.

German Manroland 7+1 UV Printing Machine
(R7073B Reverse Light Oil Superior Edition)

This is a 2019 original import from Germany, with a maximum format of 750*1060mm and a maximum printing speed of 15,200 sheets per hour, capable of printing 7 colors with reverse oil effect, valued at approximately 16 million Yuan.

German Manroland 6+1 Printing Machine R705 Superior Edition

This machine, a 2022 original import from Germany, has the same maximum format and printing speed as the R7073B, capable of printing 6 colors with a gloss effect, valued at about 13 million Yuan.

German Manroland 5+1 Printing Press R705 Superior Edition

This is a relatively new piece of original German-imported equipment. The main advantage of this machine is, it has a maximum sheet size of 750*1060mm and a top printing speed of 15,200 sheets per hour. It is equipped with automatic plate loading, automatic cleaning, and the fifth printing unit can be detached. (It also has an automatic varnishing function.) This is the most advanced and fastest sheet-fed press in China, specifically designed for packaging printing.

Five-Color Offset Press:
Brand: Ryobi of Japan,
Capacity: 15,000 sheets per hour.
Maximum size: 920*650mm,
Minimum size: 520*360mm. 

The advantage of this machine is its ability to print four process colors plus one spot color, with high pressure and uniform dot reproduction. This machine has excellent control over sensitive colors, such as orange, purple, and blue.

Coding Machines

The coding process is the second procedure after printing. (Currently, for 70-80% medicine boxes, they need to be coded first, making coding essentially the first procedure.) As everyone knows, the electronic supervision code in China serves as each medicine box's identity card, allowing for query, traceability, and management through scanning. Therefore, the coding process plays a very critical role. Our coding machines have a comprehensive system that automatically stops the machine when two sheets enter the machine at once and alarms automatically in case of duplicate codes.

Spot UV Varnishing Machine:
Brand: Taiwan Telin,
Capacity: 8,800 sheets per hour. 

This machine can perform both overall and partial UV varnishing. After going through the machine, the boxes will have a smoother surface, which prevents jamming in automatic packaging machines due to excessive surface friction. It's the most common and widespread process for medicine boxes.

Fully Automatic Lamination Machine:
Brand: China Yongshun,
Capacity: 70 meters per minute. 

This machine features automatic paper feeding, cutting, and collecting, but its most distinctive feature is the automatic de-powdering function. As we know, printed sheets are sprayed with powder, which, if severe, can cause the laminated surface to look unattractive and even affect the quality, such as film peeling. The automatic de-powdering function solves these problems effectively.

Hot Foil Stamping Machine:
Brand: China Meidu,
Capacity: 6,500 sheets per hour. 

The hot foil stamping process primarily transfers colored hot stamping foil to the paper surface using high temperatures. There are various types of foil material, such as gold, red gold, blue gold, silver, laser gold in various colors. Preparation for hot stamping involves creating a hot stamping plate according to the customer's needs, with text or patterns, and a box can include multiple colors of foil depending on the customer's requirements. For operations requiring embossing (raised) and hot stamping simultaneously, an electro-engraving plate can be produced, allowing for one-time embossing (raised) and hot stamping.

Fully Automatic Die-Cutting Machine:
Brand: China Changrong,
Capacity: 7,500 sheets per hour. 

After all surface treatments, it's time to die cut the boxes into final shape. Before mounting on the die-cutting machine, we first create the the die board.When making die boards, it's necessary to confirm the box type, with many styles such as straight boxes, bottom-lock boxes, hook-bottom boxes, flat-bottom boxes, and special-shaped boxes, all determined before printing. If embossing (raised) is required, it can also be performed on the die-cutting machine. The company also has 3 manual die-cutting machines, with a manual capacity of 1,200 sheets per hour, mainly serving as support.

Waste Removal Machine:
Brand: China Hongtai,
Capacity: 4,000 sheets per hour. 

After die-cutting, boxes need waste removal before proceeding to the next production step. Manual waste removal is slow and can damage delicate parts of the box, causing unnecessary loss. The waste removal machine eliminates these issues.

Inspection Machine:
Brand: China Daheng Image,
Capacity: 300 meters per minute. 

Its main function is to detect quality issues in finished boxes, such as dirt marks, dry printing, blurred printing, blur codes, duplicate codes, etc. Defective products are automatically ejected without needing to stop the machine. This significantly reduces labor costs and achieves a qualification rate of up to 100%. Quality inspectors will re-sort the rejected products, marking those within acceptable ranges for separate packing. Spot checks are performed before shipment.

Fully Automatic Box Folding & Pasting Machine:
Brand: China Hongjing,
Capacity: 60,000 to 90,000 boxes per hour. 

It represents the final process, with 5 folding and pasting machines available. One machine is designed for 90 degree pre-folding, specifically for auto-bottom box types. Two machines are for 180 degree pre-folding, and 1 for special-shaped boxes. The greater the pre-folding angle, the easier the box is to open and pass through packaging machinery, facilitating a high first-pass yield rate. Boxes are immediately packed after gluing, with counts managed by computer, typically set to 50pcs per bundles. Packing methods vary based on customer requirements, including boxes for machine packaging, manual packaging, banding, inserting dividers, using plastic turnover boxes, curruaged carton specially customized for XINXIANG, or pallets packing, etc.